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Corner Radius: Industrial Standards & No Armstrong Punching

Corner Radius Guide: Making Perfect Sign Corners

In the world of sign making and metal work, the corner radius is a very important detail. Whether you are following the latest road safety rules (MUTCD 11th Edition) or making custom metal boxes, the way you round your corners affects how safe and professional the final product looks.

Why Does Corner Radius Matter?

  • Safety: It removes sharp 90-degree points so workers and users don't get cut.
  • Rules: Most traffic signs must have a specific corner size to be legal.
  • Longer Life: Smooth corners stop the sign's reflective stickers from peeling at the edges.

No "Armstrong" Needed: Work Smarter

Many old-fashioned tools require "Armstrong" power—meaning you have to use your own muscle and body weight to force the punch through the metal. This wears out your back and slows down your shop.

Our tools are designed to be Easy-Punch. They do the heavy lifting for you, allowing you to punch through thick 1/8" aluminum with very little effort. Save your energy for the rest of the job and let the tool do the hard work.

MUTCD Corner Radius

A "radius" is just a way to measure a curve. A 3-inch radius makes a bigger, rounder curve than a 1.5-inch radius. Our 4-Way Die lets you switch between these four common sizes in seconds:

Corner Size (Radius) Common Use Material Thickness
1.50" Radius Street Name Signs 1/8" Aluminum, 6 mm ACM, 0.075" Mild Steel
1.875" Radius Warning Signs (Yellow Diamonds) 1/8" Aluminum, 6 mm ACM, 0.075" Mild Steel
2.25" Radius Large Regulatory Signs 1/8" Aluminum, 6 mm ACM, 0.075" Mild Steel
3.00" Radius Large Highway Signs 1/8" Aluminum, 6 mm ACM, 0.075" Mild Steel

Watch the Tool in Action

See how easy it is to get a perfect corner every time with no struggle and no muscle strain.

Watch: Easy Corner Rounding
Watch: 4-Radius Rotatable Die

Stay Legal with Perfect Corners

The latest road rules are very strict about corner sizes. Using a real corner rounder tool ensures that every sign you make is exactly the same. Our tools are made in Canada to last a long time, even in busy shops that make hundreds of signs a day.

Ready to make perfect corners without the struggle?

Buy Now

Give us a call for any custom tool questions!



PTI Punch Tools Inc
11-211 Schoolhouse Street
Coquitlam, BC, Canada. V3K4X9

604-521-6444 | 1-800-668-4996


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